• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    A fibrous texture (100) in the form of a strip comprises a first portion (P1) extending in a longitudinal direction (X) between a proximal part (110) and an intermediate part (PI). One or more layers of warp threads or strands present on the side of an internal face (F1) of the fibrous texture (100) comprises at least in part glass fiber threads or strands, the threads or strands of the other layers of chain wires or strands comprising carbon fiber wires or strands. The fibrous texture (100) further comprises a second portion (P2) extending in the longitudinal direction between the intermediate part (PI) and a distal part (120) of the fibrous texture. One or more layers of the plurality of layers of warp threads or strands present on the side of an external face (F2) of the fibrous texture (100) comprising at least in part strands or strands of glass fibers, the threads or strands of the other layers of the plurality of layers of threads or warp strands comprising threads or strands of carbon fibers. The warp threads or strands are continuous over the entire length (Lioo) of the fibrous texture (100).
    公开号:FR3084089A1
    申请号:FR1856795
    申请日:2018-07-23
    公开日:2020-01-24
    发明作者:Herve Grelin；Francois Charleux；Dominique Marie Christian Coupe
    申请人:Safran Aircraft Engines SAS；Safran SA；
    IPC主号:
    专利说明:

    Invention background
    The present invention relates to a fibrous texture which can be used, in particular but not exclusively, to form the fibrous reinforcement of an aeronautical engine fan casing made of composite material.
    The manufacture of a composite material casing begins with the production of a fibrous texture in the form of a strip, the fibrous texture being produced by three-dimensional weaving between a plurality of layers of warp threads and a plurality of layers of weft threads. The fibrous texture thus obtained is wound over several turns on a mold or tool having the shape of the casing to be produced and maintained between the mold and segments forming a counter-mold so as to obtain a fibrous preform.
    Once the fibrous preform has been made, that is to say at the end of the winding of the fibrous texture, the tool carrying the fibrous preform is closed by counter molds and then transported to an oven or oven in wherein the densification of the preform by a matrix is carried out, the matrix being able in particular to be obtained by injection and polymerization of a resin in the fibrous preform.
    A fan casing performs three main functions, namely:
    - ensuring the connection of engine parts to each other,
    - define the air intake duct in the engine,
    - ensure retention by retaining debris ingested inside the engine, or blades or blade fragments projected by centrifugation, in order to prevent them from passing through the casing and reaching other parts of the aircraft.
    The first two functions prove to be undemanding in terms of mechanical properties but are permanently active. On the other hand, the third function, even if it is very little used, is very demanding in terms of mechanical properties.
    During a fan blade loss (FBO) event, the event can split into different phases for the crankcase:
    Phase 1: contact between dawn and casing,
    Phase 2: shearing by the leading edge of the lost blade of the material of the casing,
    Phase 3: deformation of the casing under the effect of significant energy,
    Phase 4: restitution of the energy stored in the casing linked to the fragment of the lost dawn,
    Phase 5: establishment of the reel rotation (“Windmilling”).
    During phase 1, it is a significant stiffness which is requested from the casing in order to deform at least under the effect of contact with the blade. During this phase, energy is stored by the casing in the form of deformation.
    During phase 2, the housing material should show shear properties. The material is sheared and the energy is dissipated by this shear.
    During phase 3, the projectile penetrates the casing more difficult and the energy stored by the projectile is fully absorbed by the deformation of the casing. During this phase, a high rate of deformation is required from the material of the casing.
    During phase 4, the energy is restored by deformation of the casing to return to the initial geometry.
    During phase 5, the casing is subjected to a stress in fatigue with a significant mechanical loading.
    The casings of the prior art generally perform this function satisfactorily. However, it remains possible to further improve the mechanical resistance of certain casings on impact with a projectile, in particular with a blade when there is detachment of the latter and projection of the latter onto the casing.
    An example of a fan casing made of composite material with a reinforced retention zone is described in particular in document WO 2017/109403.
    Subject and summary of the invention
    The invention relates, according to a first aspect, to a fibrous texture having a form of strip extending in a longitudinal direction over a determined length between a proximal part and a distal part and in a lateral direction over a determined width between a first edge lateral and a second lateral edge, the fibrous texture having a three-dimensional or multilayer weaving between a plurality of layers of warp threads or strands extending in the longitudinal direction and a plurality of layers of weft threads or strands extending in the lateral direction, characterized in that the fibrous texture comprises a first portion present in the longitudinal direction between the proximal part and an intermediate part, one or more layers of warp threads or strands present on the side of an internal face of the fibrous texture comprising at least in part glass fiber yarns or strands, the yarns or strands other layers of warp threads or strands comprising carbon fiber threads or strands, and in that the fibrous texture further comprises a second portion present in the longitudinal direction between the intermediate portion and the distal portion of said fibrous texture, one or more layers of the plurality of layers of warp threads or strands present on the side of an external face of the fibrous texture comprising at least in part glass fiber threads or strands, the threads or strands of the other layers of the plurality of layers of warp threads or strands comprising carbon fiber threads or strands, the warp threads or strands being continuous over the entire length of the fibrous texture.
    The fibrous texture is intended to be wound in several turns in order to form a fibrous reinforcement of the casing of composite material. The first portion is intended to form the radially internal part of this fibrous reinforcement (first (s) turn (s) of the winding). The second portion is intended to form the radially external part of this fibrous reinforcement (last (s) turn (s) of the winding).
    The inventors have found that it is possible to improve the resistance of the casing to impact, for example with a detached blade, by judicious placement of fiberglass wires or strands among the carbon fiber wires or strands in the fibrous texture. Indeed, the son or strands of glass fibers have a shear and elongation resistance much higher than that presented by the son or strands of carbon fibers. Thus, the fibrous texture according to the invention comprises son or strands of glass fiber warp in the first portion intended to form the beginning of the winding and situated on the side of the impact with the blade (layers of son or strands of chain located on the side of the internal face of the fibrous texture), in order to impart greater shear strength to this first portion. This limits the penetration depth of a projectile, for example a blade or part of a blade, impacting the internal surface of the housing. This preserves a larger part of the casing material, which effectively ensures the management of the phases described above (in particular phases 2 to 5) during an event of loss of blade or fraction of blade.
    The other layers of warp threads or strands in the first portion consist of carbon fiber threads or strands in order to maintain good rigidity in this first portion and limit the impact of the use of glass fiber threads or strands. , these having a greater mass than the carbon fiber wires or strands.
    In addition, the fibrous texture according to the invention comprises son or strands of glass fiber warp in the second portion, which is intended to form the outer layer or layers of the winding. In the second portion, the son or strands of glass fiber warp are present on the side of the external face of the fibrous texture. The high deformation rate of glass fiber, higher than that of carbon fiber, makes it possible to confer a significant elastic deformation capacity on this second portion, and thus to be able to absorb the energy communicated by the blade by deforming then restore this energy at dawn by returning to its initial form (phases 3 and 4).
    The other layers of warp threads or strands in the second portion consist of carbon fiber threads or strands in order to maintain good rigidity in this second portion and limit the impact of the use of glass fiber threads or strands. , these having a greater mass than the carbon fiber wires or strands.
    The invention is therefore based on the use of two different materials, namely carbon and glass, located in particular areas of the fibrous reinforcement, in order to respond, in an optimal manner, to the stresses of the casing during an event of impact, for example a loss of blade or fraction of blade, while limiting the mass of the latter.
    According to a particular aspect of the invention, the son or strands of glass fiber warp present on the side of the internal face of the fibrous texture in the first portion gradually rise towards the external face of the fibrous texture in the intermediate part so to be present on the side of the external face of said texture in the second portion. The warp threads or strands are therefore continuous all along the fibrous texture, which makes it possible to preserve the mechanical properties conferred by three-dimensional or multilayer weaving (in particular resistance to delamination and transmission of forces) throughout the fibrous reinforcement.
    In an exemplary embodiment, one or more layers of the plurality of layers of weft threads or strands present on the side of the internal face of the fibrous texture in the first portion consist of glass fiber threads or strands, the threads or strands other layers of the plurality of weft yarns or strands consisting of carbon fiber yarns or strands. When necessary, the shear strength can be further increased in the first portion of the fiber texture by using glass fiber weft threads or strands at the level of the glass fiber threads or strands.
    In an exemplary embodiment, one or more layers of the plurality of layers of weft threads or strands present on the side of the external face of the fibrous texture in the second portion consist of glass fiber threads or strands, the threads or strands other layers of the plurality of weft yarns or strands consisting of carbon fiber yarns or strands. When necessary, the deformation capacity can be further increased in the second portion of the fibrous texture by using glass fiber weft threads or strands at the level of the glass fiber threads or strands.
    The invention also relates to a fibrous aeronautical casing preform comprising a winding over several turns of a fibrous texture as described above, the first portion being located on the side of a radially internal face of the preform, and the second portion being located on the side of a radially outer face of the preform.
    The invention also relates to a gas turbine casing made of a composite material, comprising a fibrous reinforcement constituted by a fibrous preform as described above, and a matrix densifying the fibrous reinforcement.
    In an exemplary embodiment, said casing is a gas turbine fan casing.
    The invention also relates to an aeronautical gas turbine engine having a casing as described above.
    The subject of the invention is also a method of manufacturing a fibrous texture by three-dimensional or multilayer weaving between a plurality of layers of warp threads or strands extending in a longitudinal direction and a plurality of layers of weft threads or strands. extending in the lateral direction, the fibrous structure having a shape of a band extending in the longitudinal direction over a determined length between a proximal part and a distal part and in the lateral direction over a determined width between a first lateral edge and a second lateral edge, characterized in that it comprises the weaving of a first portion present in the longitudinal direction between the proximal part and an intermediate part, one or more layers of warp threads or strands present on the side of a face internal of the fibrous texture comprising at least part of the son or strands of glass fibers, the son or toro ns of the other layers of warp threads or strands comprising carbon fiber threads or strands, and in that it further comprises the weaving of a second portion present in the longitudinal direction between the intermediate portion and the distal portion of said fibrous texture, one or more layers of the plurality of layers of warp threads or strands present on the side of an external face of the fibrous texture comprising at least in part glass fiber threads or strands, the threads or strands of other layers of the plurality of layers of warp threads or strands comprising carbon fiber threads or strands, the warp threads or strands being continuous over the entire length of the fibrous texture.
    According to a particular aspect of the invention, the son or strands of glass fiber warp present on the side of the internal face of the fibrous texture in the first portion gradually rise towards the external face of the fibrous texture in the intermediate part so to be present on the side of the external face of said texture in the second portion.
    In an exemplary embodiment, one or more layers of the plurality of layers of weft threads or strands present on the side of the internal face of the fibrous texture in the first portion consist of glass fiber threads or strands, the threads or strands other layers of the plurality of weft yarns or strands consisting of carbon fiber yarns or strands.
    In an exemplary embodiment, one or more layers of the plurality of layers of weft threads or strands present on the side of the external face of the fibrous texture in the second portion consist of glass fiber threads or strands, the threads or strands other layers of the plurality of weft yarns or strands consisting of carbon fiber yarns or strands.
    Brief description of the drawings
    Other characteristics and advantages of the invention will emerge from the following description, given without limitation, with reference to the appended drawings, in which:
    FIG. 1 is a schematic perspective view of a loom showing the three-dimensional weaving of a fibrous texture,
    FIG. 2 is a schematic perspective view of a fibrous texture in accordance with an embodiment of the invention,
    FIG. 3 is a longitudinal section taken at the level of the first portion and of a part of the intermediate portion of the fibrous texture of FIG. 2 and showing a plane of weaving weave,
    FIG. 4 is a longitudinal section taken at the intermediate portion of the fibrous texture of FIG. 2 and showing a plane of weaving weave,
    FIG. 5 is a longitudinal section taken at a part of the intermediate portion and of the second portion of the fibrous texture of FIG. 2 and showing a plane of weaving weave,
    FIG. 6 is a schematic perspective view showing the winding of a fibrous texture on a shaping tool,
    FIG. 7 is a half view in axial section of a casing preform obtained by winding a fibrous texture as shown in FIG. 6,
    FIG. 8 is a sectional view showing the positioning of injection sectors on the preform of the casing of FIG. 7,
    FIG. 9 is a perspective view of an aeronautical engine in accordance with an embodiment of the invention,
    FIG. 10 is a longitudinal section taken at the level of the first portion and of part of the intermediate portion of a variant of fibrous texture according to the invention and showing a weaving weave plane,
    FIG. 11 is a longitudinal section taken at the level of the intermediate portion of this variant of fibrous texture and showing a plane of weaving weave,
    - Figure 12 is a longitudinal section taken at a portion of the intermediate portion and the second portion of this fibrous texture and showing a weaving weave plane.
    Detailed description of embodiments
    The invention applies generally to fibrous textures intended for the manufacture of housings made of composite material, these housings comprising a barrel or a ferrule with annular flanges at their ends.
    As shown in FIG. 1, a fibrous texture 100 is produced in a known manner by weaving by means of a jacquard type loom 5 on which a bundle of warp threads or strands 20 has been placed in a plurality of layers, the warp threads being linked by weft threads or strands 30.
    The fibrous texture is produced by three-dimensional weaving. By "three-dimensional weaving" or "3D weaving" is meant here a weaving mode by which at least some of the weft threads link warp threads on several layers of warp threads or vice versa. The fibrous texture may have interlock weaving weave. By “interlock” weaving is meant here a weaving weave in which each layer of weft threads binds several layers of warp thread, with all the threads of the same weft column having the same movement in the plane of the armor. Other weaving weaves are possible.
    As illustrated in FIG. 2, the fibrous texture 100 has the shape of a strip which extends in length in a longitudinal direction X corresponding to the running direction of the warp threads or strands 20 and in width or transversely in a lateral direction Y between a first and a second lateral edge 101 and 102, the lateral direction Y corresponding to the direction of the wefts or strands 30. The fibrous texture extends longitudinally over a determined length Lioo in the direction X between a proximal portion 110 intended forming the beginning of the winding of a fiber preform on a shaping tool and a distal part 120 intended to form the end of the winding of the fiber preform.
    The fibrous texture also has a central zone 130 extending over a determined width 130 in the direction Y, the central zone 130 being intended to form the barrel or the shell of the casing. The central zone 130 is intended to be present opposite the blades and defines the retention zone of the casing to be obtained. The central zone 130 is set back from the first 101 and second 102 lateral edges and extends over a determined width li 30 less than the width lioo of the texture 100. The central zone 130 is at an intermediate position between the first and second lateral edges 101 and 102. The central zone 130 is delimited between two lateral zones 140 and 150 each extending over a determined width, respectively Ιι 40 and liso, in the direction Y. The first lateral zone 140 extends between the first lateral edge 101 and the central zone 130. The second lateral zone 150 extends between the second lateral edge 102 and the central zone 130. Each of the lateral zones 140 and 150 is intended at least in part to form an annular flange of the casing.
    The length Lioo of the fibrous texture 100 is determined as a function of the circumference of the tooling or of the shaping mold so as to allow the production of a determined number of turns of the fibrous texture, for example four turns.
    The fibrous texture 100 comprises a first portion PI present between the proximal part 110 and an intermediate portion PI of the fibrous texture. The first portion PI is intended to form the first part of the winding forming the fibrous reinforcement of the casing (radially internal part of this winding, see FIG. 8 which shows the radial direction R). The intermediate part P1 can be located at a length of the fibrous texture 100, or more generally between a quarter and three-quarter of the length of the fibrous texture 100, for example.
    The fibrous texture 100 further comprises a second portion P2, distinct from the first portion PI, and present between the intermediate portion PI and the distal portion 120. The second portion P2 is intended to form the second portion of the winding forming the reinforcement fibrous casing (radially outer part of this winding).
    In the example described here, the fibrous texture 100 extends over a length Lioo making it possible to make four turns of winding on the tooling or the shaping mold. Still in the example described here, the first portion PI extends over a length Lpi defined so as to correspond to the first winding turn on the tooling or shaping mold (FIG. 8) while the second portion P2 extends over a length Lpz defined so as to correspond to the last turn of winding on the tooling or shaping mold (FIG. 8), the portion PI extending between the portions PI and P2 over a length corresponding to the third and fourth winding turns on the tooling or shaping mold (Figure 8).
    FIGS. 3 to 5 each illustrate a plane of the interlock weaving weave of the fibrous texture 100 located respectively at the level of the first portion PI, of the intermediate portion PI and of the second portion P2.
    The examples of armor planes illustrated in FIGS. 3 to 5 include 9 layers of weft Te and 8 layers of warp Ccl to Cc5 and Cv6 to Cv8. In the interlock weave illustrated, a weft layer is formed by two adjacent half-layers of weft offset from each other in the weft direction. There are therefore 18 half-layers of weft positioned in staggered rows. Each layer of warp links 3 half-layers of weft. One could also adopt a non-staggered arrangement, the warp threads of two adjacent chain layers being aligned on the same columns. Interlock type weaving weaves that can be used are described in document WO 2006/136755.
    In the example illustrated, the fibrous texture comprises son or strands of glass fiber chain, denoted Cv6 to Cv8, as well as yarns or strands of carbon fiber chain, denoted Ccl to Cc5. The fibrous texture also includes weft threads or strands of carbon fibers, denoted Te.
    As illustrated in FIG. 3, the first portion PI comprises five layers of warp threads or strands present on the side of the external face F2 of the fibrous texture 100 comprising carbon fiber threads or strands Ccl to Cc5 and three layers of threads or warp strands present on the side of the internal face F1 of the fibrous texture comprising wires or strands of carbon fibers Cv6 to Cv8.
    Once in the intermediate portion PI, the weaving is controlled so as to gradually raise the son or strands of chain of glass fibers Cv6 to Cv8 towards the external face F2 of the fibrous texture by crossing with son or strands of warp in carbon fibers Ccl to Cc5. In FIG. 3, the Cv6 glass fiber warp or strand rises two layers of weft son or strands by successively crossing the Cc5 and Cc4 carbon fiber warp or strands which descend into the weft layers towards the internal surface F1 of the fibrous texture.
    In FIG. 4, the glass fiber strands or strands Cv6 to Cv8 towards the external face F2 continue to rise progressively towards the external surface F2 of the fibrous texture while the carbon fiber warp strands or strands Ccl to Cc5 continue to descend progressively towards the internal surface F1 of the fibrous texture 100.
    FIG. 5 illustrates the end of the intermediate portion PI where the son or strands of glass fiber chain Cv6 to Cv8 are now present on the side of the external face F2 of the fibrous texture 100. Thus, the second portion P2 has five layers of warp threads or strands present on the side of the internal face F1 of the fibrous texture 100 comprising the warp threads or strands of carbon fibers Ccl to Cc5 and three layers of warp threads or strands present on the side of the external face F2 of the fibrous texture 100 comprising the wires or strands of carbon fibers Cv6 to Cv8.
    There is therefore an evolution in the nature of the warp threads or strands when one moves along the longitudinal direction X of the fibrous texture 100.
    We have just described an example in which the fibrous texture has an interlock weave with 9 layers of weft and 8 layers of warp. It is not, however, outside the scope of the invention when the number of weft and warp layers is different, or when the fibrous texture has a weaving weave different from an interlock weave.
    It is also advantageous for the carbon fiber wires or strands and the glass fiber wires or strands present in the fibrous texture to have a similar section or volume. The ratio | V2-V1 | / V1 can, for example, be less than or equal to 10%, where VI denotes the volume of carbon fiber wires or strands, V2 denotes the volume of glass fiber wires or strands, and |. | denotes the absolute value.
    The fibrous texture may comprise son or strands of glass fiber warp only over a predetermined width in lateral direction Y. In particular, the son or strands of glass fiber warp can be used only at the central zone 130 of the fibrous texture or a part thereof corresponding to a zone known as “retention zone” where the impact with a blade or a fraction of a blade is likely to occur.
    As illustrated in FIG. 6, a fibrous casing reinforcement is formed by winding on a mandrel 50 of the fibrous texture 100 described above, the fibrous reinforcement constituting a tubular fibrous preform complete with a casing forming a single piece. To this end, the mandrel 50 has an external surface 51 whose profile corresponds to the internal surface of the casing to be produced. The mandrel 50 also comprises two flanges 52 and 53 to form parts of the fiber preform 62 and 63 corresponding to the flanges of the casing (the flanges 62 and 63 are visible in FIG. 7). The tower or towers located radially inward of the preform correspond to the first portion PI of the fibrous texture and the tower or towers located radially outward of the preform correspond to the second portion P2 of the fibrous texture.
    FIG. 7 shows a sectional view of the fibrous preform 60 obtained after winding of the fibrous texture 100 in several layers on the mandrel 50. The number of layers or turns is a function of the desired thickness and the thickness of the texture fibrous. It is preferably at least equal to 2. In the example described here, the preform 60 comprises 4 layers of fibrous texture 100.
    Next, the fibrous preform 60 is densified by a matrix.
    The densification of the fibrous preform consists in filling the porosity of the preform, in all or part of the volume thereof, with the material constituting the matrix.
    The matrix can be obtained in a manner known per se according to the liquid method. The liquid method consists in impregnating the preform with a liquid composition containing an organic precursor of the matrix material. The organic precursor is usually in the form of a polymer, such as a resin, optionally diluted in a solvent. The fibrous preform is placed in a mold which can be sealed with a housing having the shape of the final molded part. As illustrated in FIG. 8, the fiber preform 60 is here placed between a plurality of sectors 54 forming a counter mold and the mandrel 50 forming a support, these elements having respectively the external shape and the internal shape of the casing to be produced. Then, the liquid matrix precursor, for example a resin, is injected into the entire housing to impregnate the preform.
    The transformation of the precursor into an organic matrix, namely its polymerization, is carried out by heat treatment, generally by heating the mold, after elimination of the possible solvent and crosslinking of the polymer, the preform always being maintained in the mold having a shape corresponding to that of the part to be produced. The organic matrix can in particular be obtained from epoxy resins, such as, for example, the high performance epoxy resin sold, or liquid precursors of carbon or ceramic matrices.
    In the case of the formation of a carbon or ceramic matrix, the heat treatment consists in pyrolyzing the organic precursor in order to transform the organic matrix into a carbon or ceramic matrix according to the precursor used and the pyrolysis conditions. For example, liquid carbon precursors can be relatively high coke resins, such as phenolic resins, while liquid ceramic precursors, in particular SiC, can be polycarbosilane (PCS) resins or polytitanocarbosilane (PTCS) or polysilazane (PSZ). Several consecutive cycles, from impregnation to heat treatment, can be performed to achieve the desired degree of densification.
    The densification of the fiber preform can be carried out by the well-known transfer molding process called RTM ("Resin Transfer Molding"). In accordance with the RTM process, the fibrous preform is placed in a mold having the shape of the casing to be produced. A thermosetting resin is injected into the internal space defined between the piece of rigid material and the mold and which comprises the fibrous preform. A pressure gradient is generally established in this internal space between the place where the resin is injected and the evacuation orifices of the latter in order to control and optimize the impregnation of the preform by the resin.
    The resin used can be, for example, an epoxy resin. Resins suitable for RTM processes are well known. They preferably have a low viscosity to facilitate their injection into the fibers. The choice of the temperature class and / or the chemical nature of the resin is determined according to the thermomechanical stresses to which the part must be subjected. Once the resin has been injected into all of the reinforcement, it is polymerized by heat treatment in accordance with the RTM process.
    After injection and polymerization, the part is removed from the mold. The part is finally cut out to remove the excess resin and the chamfers are machined to obtain a casing 810 having a shape of revolution as illustrated in FIG. 9.
    The casing 810 shown in FIG. 9 is a casing of an aeronautical engine fan with a gas turbine 80. Such an engine, as shown very diagrammatically in FIG. 8, comprises, from upstream to downstream in the direction of the flow of gas flow, a blower 81 disposed at the inlet of the engine, a compressor 82, a combustion chamber 83, a high-pressure turbine 84 and a low-pressure turbine 85. The engine is housed inside a housing comprising several parts corresponding to different elements of the engine. Thus, the fan 81 is surrounded by the casing 810.
    FIGS. 10 to 12 show a variant of fibrous texture 200 according to the invention, in which certain threads or weft strands are made of glass fibers (threads or strands of Tv tram). More specifically, in FIG. 10, the first portion PI comprises five layers of warp threads or strands present on the side of the external face F2 of the fibrous texture 200 comprising carbon fiber threads or strands Ccl to Cc5 and three layers of threads or warp strands present on the side of the internal face F1 of the fibrous texture comprising wires or strands of carbon fibers Cv6 to Cv8. In addition, the first four layers of weft yarns or strands present on the side of the internal face F1 of the fibrous structure comprise glass fiber wefts or strands denoted Tv while the other layers of weft yarns or strands present on the side of the external face F2 of the fibrous texture 200 comprise wires or strands of carbon fibers denoted Te.
    Once in the intermediate portion PI, the weaving is controlled so as to gradually raise the son or strands of chain of glass fibers Cv6 to Cv8 towards the external face F2 of the fibrous texture by crossing with son or strands of warp in carbon fibers Ccl to Cc5. In the intermediate portion PI, all of the layers of weft threads or strands comprise carbon fiber threads or strands Te (FIGS. 10 to 12).
    In FIG. 12, the second portion P2 comprises five layers of warp threads or strands present on the side of the internal face F1 of the fibrous texture 100 comprising the warp threads or strands of carbon fibers Ccl to Cc5 and three layers of threads or warp strands present on the side of the external face F2 of the fibrous texture 100 comprising the wires or strands of carbon fibers Cv6 to Cv8. In addition, the first four layers of weft yarns or strands present on the side of the external face F2 of the fibrous structure comprise glass fiber wefts or strands denoted Tv while the other layers of weft yarns or strands present on the side of the internal face F1 of the fibrous texture 200 comprise wires or strands of carbon fibers denoted Te.
    权利要求:
    Claims (12)
    [1" id="c-fr-0001]
    1. Fibrous texture (100) having a stripe shape extending in a longitudinal direction (X) over a determined length (Lioo) between a proximal part (110) and a distal part (120) and in a lateral direction (Y ) over a determined width (lioo) between a first lateral edge (101) and a second lateral edge (102), the fibrous texture having a three-dimensional or multilayer weaving between a plurality of layers of warp threads or strands (20) extending in the longitudinal direction and a plurality of layers of weft threads or strands (30) extending in the lateral direction, characterized in that the fibrous texture comprises a first portion (PI) present in the longitudinal direction between the proximal part (110) and an intermediate part (PI), one or more layers of warp threads or strands present on the side of an internal face (Fl) of the fibrous texture (100) comprising at least partially threads or t glass fiber orons (Cv6-Cv8), the threads or strands of other layers of warp threads or strands comprising carbon fiber threads or strands (CclCc5), and in that the fibrous texture also comprises a second portion (P2) has, in the longitudinal direction between the intermediate part and the distal part (120) of said fibrous texture, one or more layers of the plurality of layers of warp threads or strands present on the side of an external face (F2) of the fibrous texture (100) comprising at least in part glass fiber strands or strands (Cv6Cv8), the strands or strands of the other layers of the plurality of layers of warp threads or strands comprising strands or strands of carbon (Ccl-Cc5), the warp threads or strands being continuous over the entire length (Lioo) of the fibrous texture (100).
    [2" id="c-fr-0002]
    2. Texture according to claim 1, in which the son or strands of glass fiber warp (Cv6-Cv8) present on the side of the internal face (Fl) of the fibrous texture (100) in the first portion (PI) rise gradually towards the external face (F2) of the fibrous texture in the intermediate part (PI) so as to be present on the side of the external face (F2) of said texture in the second portion (P2).
    [3" id="c-fr-0003]
    3. fibrous texture according to claim 1 or 2, wherein one or more layers of the plurality of layers of weft yarns or strands present on the side of the internal face (F1) of the fibrous texture (200) in the first portion are consisting of glass fiber yarns or strands (Tv), the yarns or strands of the other layers of the plurality of weft son or strands being made up of carbon fiber yarns or strands (Te).
    [4" id="c-fr-0004]
    4. A fibrous texture according to any one of claims 1 to 3, in which one or more layers of the plurality of layers of weft yarns or strands present on the side of the external face (F2) of the fibrous texture (200) in the second portion (P2) consist of son or strands of glass fibers (Tv), the son or strands of the other layers of the plurality of layers of weft son or strands being made of carbon fiber son or strands (Te).
    [5" id="c-fr-0005]
    5. A fibrous preform (60) of an aeronautical casing (810) comprising a winding over several turns of a fibrous texture (100) according to any one of claims 1 to 4, the first portion (PI) being located on the side of a radially inner face of the preform, and the second portion (P2) being located on the side of a radially outer face of the preform.
    [6" id="c-fr-0006]
    6. Carter (810) of a gas turbine made of a composite material, comprising a fibrous reinforcement constituted by a fibrous preform (60) according to claim 5, and a matrix densifying the fibrous reinforcement.
    [7" id="c-fr-0007]
    7. Housing (810) according to claim 6, wherein said housing is a gas turbine fan housing.
    [8" id="c-fr-0008]
    8. Aeronautical gas turbine engine (80) having a casing (810) according to claim 6 or 7.
    [9" id="c-fr-0009]
    9. Method for manufacturing a fibrous texture (100) by three-dimensional or multilayer weaving between a plurality of layers of threads or warp strands (20) extending in a longitudinal direction (X) and a plurality of layers of threads or weft strands (30) extending in the lateral direction (Y), the fibrous structure having a shape of strip extending in the longitudinal direction (X) over a determined length (Lioo) between a proximal part (110) and a distal part (120) and in the lateral direction (Y) over a determined width (lioo) between a first lateral edge (101) and a second lateral edge (102), characterized in that it comprises the weaving of a first portion (PI) present in the longitudinal direction between the proximal part (110) and an intermediate part (PI), one or more layers of warp threads or strands present on the side of an internal face (F1) of the fibrous texture (100) comprising at least in part of the glass fiber wires or strands (Cv6-Cv8), the wires or strands of the other layers of warp wires or strands comprising carbon fiber wires or strands (Ccl-Cc5), and in that it further comprises weaving a second portion (P2) present in the longitudinal direction between the intermediate part and the distal part (120) of said fibrous texture, one or more layers of the plurality of layers of warp threads or strands present on the side of an external face (F2) of the fibrous texture (100) comprising at least in part glass fiber strands or strands (Cv6Cv8), the strands or strands of the other layers of the plurality of layers of strands or strands of chain comprising carbon fiber threads or strands (Ccl-Cc5), the warp threads or strands being continuous over the entire length (Lioo) of the fibrous texture (100).
    [10" id="c-fr-0010]
    10. The method of claim 9, wherein the son or strands of glass fiber chain (Cv6-Cv8) present on the side of the internal face (Fl) of the fibrous texture (100) in the first portion (PI) progressively towards the external face (F2) of the fibrous texture in the intermediate part (PI) so as to be present on the side of the external face (F2) of said texture in the second portion.
    [11" id="c-fr-0011]
    11. The method of claim 9 or 10, wherein one or more layers of the plurality of weft son or strands present on the side of the internal face (F1) of the fibrous texture (200) in the first portion (PI) consist of son or strands of glass fibers (Tv), the son or strands of the other layers of the plurality of layers of weft son or strands consisting of son or strands of carbon fibers (Te).
    5
    [0012]
    12. Method according to any one of claims 9 to 11, in which one or more layers of the plurality of layers of weft yarns or strands present on the side of the external face (F2) of the fibrous texture (200) in the second portion consist of son or strands of glass fibers (Tv), the son or strands of the other layers of the plurality of layers 10 of son or strands of weft consisting of son or strands of carbon fibers (Tv).
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    同族专利:
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    US20210164364A1|2021-06-03|
    CN112513352A|2021-03-16|
    EP3827118A1|2021-06-02|
    FR3084089B1|2020-10-02|
    WO2020021184A1|2020-01-30|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    FR2706913A1|1993-06-22|1994-12-30|Pouradier Duteil Georges|Industrial fabric having a high covering rate|
    US5538781A|1994-11-07|1996-07-23|Chrysler Corporation|Composite reinforcing fabric|
    CN101713115A|2008-10-08|2010-05-26|江南大学|Lattice enhanced three-dimensional orthogonal woven composite material|
    WO2017109403A1|2015-12-22|2017-06-29|Safran Aircraft Engines|Lighter-weight casing made of composite material and method of manufacturing same|CN111575875A|2020-04-23|2020-08-25|南京航空航天大学|Fragile cap is with three-dimensional machine weaving prefabricated part that contains weak area|
    WO2021260291A1|2020-06-26|2021-12-30|Safran Aircraft Engines|Fibrous texture for a casing made of composite material with hybrid warp strands|FR2887601B1|2005-06-24|2007-10-05|Snecma Moteurs Sa|MECHANICAL PIECE AND METHOD FOR MANUFACTURING SUCH A PART|
    法律状态:
    2019-06-20| PLFP| Fee payment|Year of fee payment: 2 |
    2020-01-24| PLSC| Publication of the preliminary search report|Effective date: 20200124 |
    2020-06-23| PLFP| Fee payment|Year of fee payment: 3 |
    2021-06-23| PLFP| Fee payment|Year of fee payment: 4 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1856795A|FR3084089B1|2018-07-23|2018-07-23|FIBROUS TEXTURE FOR CASING IN COMPOSITE MATERIAL WITH IMPROVED SHEAR RESISTANCE|
    FR1856795|2018-07-23|FR1856795A| FR3084089B1|2018-07-23|2018-07-23|FIBROUS TEXTURE FOR CASING IN COMPOSITE MATERIAL WITH IMPROVED SHEAR RESISTANCE|
    CN201980048958.9A| CN112513352A|2018-07-23|2019-07-18|Fiber texture for shear strength enhanced shells made from composite materials|
    US17/262,077| US20210164364A1|2018-07-23|2019-07-18|Fiber texture for a casing made of composite material with improved shear resistance|
    EP19753172.6A| EP3827118A1|2018-07-23|2019-07-18|Fiber texture for a casing made of composite material with improved shear resistance|
    PCT/FR2019/051806| WO2020021184A1|2018-07-23|2019-07-18|Fiber texture for a casing made of composite material with improved shear resistance|
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